High Performance Friction Welding Machine for Energy & Mining

• Customization: Available
• Type: Surface Grinding Machine
• Processing Object: Curve
• Model NO.: Friction Welding Machine
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Precision: Precision
• Certification: CE, ISO 9001
• Condition: New
• Grinding: CNC Grinding Machine
• Transport Package: Sea Worthy Packing
• Specification: CE
• Trademark: Acemachinetools
• Origin: China
• HS Code: 8460191000
• Production Capacity: 500

Product Description

Friction welding is a solid-state joining process that produces coalescence in materials, using the heat developed between surfaces through a combination of mechanically induced rubbing motion and applied load. The resulting joint is of forged quality. Under normal conditions, the faying surfaces do not melt. Filler metal, flux and shielding gas are not required with this process.

Even metal combinations not normally considered compatible can be joined by friction welding, such as aluminum to steel, copper to aluminum, titanium to copper and nickel alloys to steel. As a rule, all metallic engineering materials which are forgeable can be friction welded, including automotive valve alloys, maraging steel, tool steel, alloy steels and tantalum. In addition, many castings, powder metals and metal matrix composites are weldable.

Savings-Cost, Time, Material

Since dissimilar materials can be joined, a significant cost savings is possible because engineers can design bimetallic parts that use expensive materials only where needed. Expensive forgings and castings can be replaced with less expensive forgings welded to bar stock, tubes, plates and the like.

Substantial time savings are realized since the process is significantly faster than more conventional methods of welding.

 

Friction welding produces forged quality joints, with a 100% butt joint weld through the contact area. This solid section shows the narrow heat-affected weld zone and resulting displaced material (flash).

Models & Capabilities
Model	Max. Upset Force (KN)	Welding Diameter (mm)	Mobile Fixture Workpiece Length (mm)	Rotary Fixture Workpiece Length (mm)	RPM (Max.) Variable (r/min)
C-2.5	25	6-18	50-500 or unlimited	15-300	2500
C-4	40	6-18	50-450 or unlimited	15-300	2500
C-20	200	12-35	80-750 or unlimited	50-200	2000
C-20B	200	14-35	80-750 or unlimited	50-300	1800
C-25	250	14-40	80-750 or unlimited	50-300	1800
C-32	320	18-50	80-850 or unlimited	50-300	1500
C-40	400	20-60	80-750 or unlimited	50-300	1500
C-50	500	18-70	80-750 or unlimited	50-300	1350
C-80	800	45-80	100-1100 or unlimited	50-300	1350
SFC-10	100	12-26	80-750 or unlimited	50-200	0-1500 Adjustable
SFC-30	300	12-50	80-750 or unlimited	50-300	0-1800 Adjustable
SFC-40	400	30-60	80-750 or unlimited	50-300	0-1200 Adjustable